AN 994: Drive-on-Chip Design Example for Intel Agilex® 7 Devices

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ID 780361
Date 6/26/2023
Public
Document Table of Contents
Document Table of Contents x
1. About the Drive-on-Chip Design Example for Intel Agilex® 7 Devices 2. Features of the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3. Getting Started with the Drive-on-Chip Design Example for Intel Agilex 7 Devices 4. Rebuilding the Drive-on-Chip Design Example for Intel Agilex 7 Devices 5. About the Scaling of Feedback Signals 6. Motor Control Software 7. Functional Description of the Drive-on-Chip Design Example for Intel Agilex 7 Devices 8. Signals 9. Registers 10. Design Security Recommendations 11. Document Revision History for AN 994: Drive-on-Chip Design Example for Intel Agilex 7 Devices
3. Getting Started with the Drive-on-Chip Design Example for Intel Agilex 7 Devices x
3.1. Software Requirements for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.2. Hardware Requirements for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.3. Downloading and Installing the Design 3.4. Setting Up your Development Board for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.5. Configuring the FPGA Hardware for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.6. Programming the Nios V/g Software to the Device for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.7. Debugging and Monitoring the Drive-on-Chip Design Example for Intel Agilex 7 Devices with Python GUI
3.7. Debugging and Monitoring the Drive-on-Chip Design Example for Intel Agilex 7 Devices with Python GUI x
3.7.1. GUI Control Parameters Pane for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.7.2. GUI Main Panes for the Drive-on-Chip Design Example for Intel Agilex 7 Devices 3.7.3. Tuning the PI Controller Gains 3.7.4. Controlling the Speed and Position Demonstrations 3.7.5. Monitoring Performance
4. Rebuilding the Drive-on-Chip Design Example for Intel Agilex 7 Devices x
4.1. Generating the Platform Designer System 4.2. Compiling the Hardware in the Intel Quartus Prime Software 4.3. Generating and Building the Nios V/g BSP for the Drive-on-Chip Design Example 4.4. Software Application Configuration Files
4.4. Software Application Configuration Files x
4.4.1. Defining a New Motor or Encoder Type 4.4.2. Real Time Operating System Specific Configuration Files
5. About the Scaling of Feedback Signals x
5.1. Signal Sensing in Sigma-Delta 5.2. Signal Scaling in the Software of the Drive-on-Chip Design Example 5.3. Scale Factors for the Drive-on-Chip Design Example in the GUI
7. Functional Description of the Drive-on-Chip Design Example for Intel Agilex 7 Devices x
7.1. NiosV/g Processor Subsystem 7.2. Control Subsystem 7.3. Drive Subsystem 7.4. Motor and Power Board Model
7.3. Drive Subsystem x
7.3.1. Six-channel PWM Interface 7.3.2. Drive System Monitor 7.3.3. Quadrature Encoder Interface 7.3.4. Sigma-Delta ADC Interface for Drive Axes 7.3.5. Motor Control Modes 7.3.6. FOC Subsystem
7.3.2. Drive System Monitor x
7.3.2.1. Drive System Monitor States for the Drive-on-Chip Design Example
7.3.4. Sigma-Delta ADC Interface for Drive Axes x
7.3.4.1. Offset Adjustment for Sigma-Delta ADC Interface
7.3.6. FOC Subsystem x
7.3.6.1. DSP Builder for Intel FPGAs Model for the Drive-on-Chip Designs 7.3.6.2. Avalon Memory-Mapped Interface 7.3.6.3. About DSP Builder for Intel FPGAs 7.3.6.4. DSP Builder for Intel FPGAs Folding 7.3.6.5. DSP Builder for Intel FPGAs Design Guidelines 7.3.6.6. Generating VHDL for the DSP Builder Models for the Drive-on-Chip Designs
1. About the Drive-on-Chip Design Example for Intel Agilex® 7 Devices
2. Features of the Drive-on-Chip Design Example for Intel Agilex 7 Devices
3. Getting Started with the Drive-on-Chip Design Example for Intel Agilex 7 Devices
4. Rebuilding the Drive-on-Chip Design Example for Intel Agilex 7 Devices
5. About the Scaling of Feedback Signals
6. Motor Control Software
7. Functional Description of the Drive-on-Chip Design Example for Intel Agilex 7 Devices
8. Signals
9. Registers
10. Design Security Recommendations
11. Document Revision History for AN 994: Drive-on-Chip Design Example for Intel Agilex 7 Devices

5.2. Signal Scaling in the Software of the Drive-on-Chip Design Example

The software performs scaling to:
  • Normalize sigma-delta samples for use in the FOC algorithm
  • Apply zero offsets
  • Position feedback scaling

Figure 14. Signal Scaling ArchitectureThis figure shows a simplified block diagram of the scaling in the software application supporting the Tandem Motion-Power 48 V Board.

Scaling of Motor Phase Current Samples

The design treats motor phase current samples as dimensionless numbers in the FOC algorithm, rather than real current measurements.

To compensate for the differences in signal conditioning between the different ADCs, the design scales any other ADC samples as it reads them from the ADC to normalize them to represent the same physical quantity as the sigma-delta ADC samples.

Table 5.  Scaling of Intel Agilex® 7 Motor Phase Current Samples
Item Sigma-Delta
Motor Phase Currents 1024 counts/A
Scaling 1

Calculation of Zero Offsets

Offset errors arise in the ADC conversion process from a number of factors, including

  • Component tolerance in sense circuits
  • Offsets in sense amplifiers
  • Errors in Vdd supply to sense amplifiers and ADCs
  • Offsets in the ADC converters
Offsets are most noticeable when converting low level signals where they lead to a larger error in percentage terms. For the most crucial feedback, the design attempts to calculate and correct for the offsets.

Motor Phase Current Zero Offset

The design calculates the zero offset for the motor phase current during startup. the design samples several conversions while no motor current is flowing. The design averages the samples to calculate the offset. It applies them as a correction to the offset register in the sigma delta ADC module or stores them in the drive_params structure for use in software for other ADCs.

Level Two Title