AN 995: Three-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for EV Charging Design Example

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ID 784593
Date 9/15/2023
Public
Document Table of Contents
Document Table of Contents x
1. About the Three-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for Electric Vehicle (EV) Charging Design Example 2. Getting started with the Design Example 3. Functional Description 4. Top-level VHDL Wrapper 5. Simulink Simulation Results 6. Document Revision History for AN 995: Three-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for EV Charging Design Example
1. About the Three-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for Electric Vehicle (EV) Charging Design Example x
1.1. FPGA Resource Usage
2. Getting started with the Design Example x
2.1. Software Requirements 2.2. Hardware Requirements 2.3. Downloading the Design 2.4. Installing the Design Example Templates 2.5. Programming the Board with the Design 2.6. Generating HDL Code with MATLAB and HDL Coder
2.5. Programming the Board with the Design x
2.5.1. Running the Design
2.6. Generating HDL Code with MATLAB and HDL Coder x
2.6.1. Generating HDL and QPF Using MATLAB Scripts 2.6.2. Generating HDL and QPF Using MATLAB GUI Tools
3. Functional Description x
3.1. Simscape* Model 3.2. Simulink* Model 3.3. HDL Inputs, Outputs, and Parameters
3.2. Simulink* Model x
3.2.1. AC-DC Converter Controller 3.2.2. Power Electronics 3.2.3. Source Voltage Generator Block 3.2.4. LLC DC-DC Converter
3.2.1. AC-DC Converter Controller x
3.2.1.1. PWM Controller 3.2.1.2. PLL 3.2.1.3. Sample and Hold Block 3.2.1.4. Clarke and Park Transforms
3.2.2. Power Electronics x
3.2.2.1. Six-switch Power Converter 3.2.2.2. Inductors 3.2.2.3. Output Capacitor
1. About the Three-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for Electric Vehicle (EV) Charging Design Example
2. Getting started with the Design Example
3. Functional Description
4. Top-level VHDL Wrapper
5. Simulink Simulation Results
6. Document Revision History for AN 995: Three-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for EV Charging Design Example

2.5.1. Running the Design

Before running theThree-phase Boost Bidirectional AC-DC and LLC DC-DC Converter for EV Charging design example, program the design on the board.
  1. In the Intel® Quartus® Prime software click Tools > Signal Tap Logic Analyzer.
  2. In the Signal Tap Logic Analyzer window, in the top right corner, click Setup to select USB-BlasterII.
    Figure 4. Hardware Setup
  3. Select the appropriate FPGA device.
    • For the Intel® MAX® 10 Development Kit select @1: 10M50DA(.ES)/10M50DC (0x031050DD)
    • For the Cyclone® V SoC Development Kit, select @2: 5CSEBA6(.ES)/5CSEMA6/..(0x02D020DD).
  4. In the Signal Tap Logic Analyzer window, select the Data tab and click .
    Figure 5.  Signal Tap Logic Analyzer Waveform
  5. Navigate to the matlab/Simulink directory and double-click the run_stp_control.bat file to adjust the sampling resolution.
  6. In the EV Charger dialog box, set VDC Offset (V) to -800, LLC DC Offset to -500 and Signaltap Sample period (clks) to 32767.
    Figure 6. Changing VDC Offset and Signaltap Sample Period
  7. Return to the Signal Tap logic analyzer window and click .
    Figure 7. Scaled Output Waveform in the Signal Tap Logic Analyzer

    In the model, the AC-DC converter output DC Voltage (VDC) is regulated to 800V. Setting the VDC Offset to -800 V allows you to see the maximum range in the Signal Tap logic analyzer.

    In the model, the DC-DC converter output DC Voltage (VDC), is regulated to 500V. Setting the VDC Offset in this GUI to -500 V allows you to see the maximum range in the Signal Tap logic analyzer.

    The SignalTap Sample Period sets the period of a counter, which enables waveforms sampling. A value of n results in samples every n-1 clock cycles. So, a value of 0 samples every clock cycle results in no aliasing with a very short visible period. The analyzer shows the value of 32767 in step 28 samples every 32768 cycles. The PWM signals are highly aliased, but you can see a long time frame.

    You can run the GUI script from the Intel® Quartus® Prime software Tcl console with the following command: 
    exec quartus_stp -t ../../stp_control.tcl &
    Note: The ../../ path depends on the current directory of the Intel® Quartus® Prime software.
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