AN 669: Drive-On-Chip Design Example for Cyclone V Devices

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ID 683466
Date 5/15/2022
Public
Document Table of Contents
Document Table of Contents x
1. About the Drive-On-Chip Design Example for Cyclone V Devices 2. Motor Control Boards 3. Drive-On-Chip Design Example for Cyclone V Devices Features 4. Getting Started 5. Building the Design 6. Debugging and Monitoring the Drive-On-Chip Design Example with System Console 7. About the Scaling of Feedback Signals 8. Motor Control Software 9. Functional Description of the Drive-On-Chip Design Example 10. Achieving Timing Closure on a Motor Control Design 11. Design Security Recommendations 12. Reference Documents for the Drive-on-Chip Design Example 13. Document Revision History for AN 669: Drive-on-Chip Reference Design
4. Getting Started x
4.1. Software Requirements for the Drive-On-Chip Design Example for Cyclone V Devices 4.2. Downloading and Installing the Drive-On-Chip Design Example for Cyclone V Devices 4.3. Setting Up the Motor Control Board with your Development Board 4.4. Programming the Hardware onto the Device 4.5. Setting Up Terminal Emulator 4.6. Downloading the HPS Software to the Device
4.6. Downloading the HPS Software to the Device x
4.6.1. Downloading the HPS Software with the Arm GUI 4.6.2. Downloading the HPS Software with the Arm Script
5. Building the Design x
5.1. Compiling the Drive-on-Chip Design Example 5.2. Preparing the µC/OS-II HPS Software Files 5.3. Compiling the µC/OS-II HPS Software 5.4. Creating and Booting an HPS SD Card Software Image 5.5. Creating and Booting a SD Card with both Software Image and Hardware Image
5.3. Compiling the µC/OS-II HPS Software x
5.3.1. Compiling the µC/OS-II HPS Software with the Arm GUI 5.3.2. Compiling the µC/OS-II HPS Software with the Arm Script
6. Debugging and Monitoring the Drive-On-Chip Design Example with System Console x
6.1. System Console GUI Upper Pane for the Drive-On-Chip Design Example 6.2. System Console GUI Lower Pane for the Drive-On-Chip Design Example 6.3. Vibration Suppression Tab 6.4. Controlling the DC-DC Converter 6.5. Tuning the PI Controller Gains 6.6. Controlling the Speed and Position Demonstrations 6.7. Monitoring Performance
6.3. Vibration Suppression Tab x
6.3.1. About the Demonstration 6.3.2. Starting the Demonstration 6.3.3. FFT0 and FFT1 Graphs 6.3.4. Setting Up FFT 6.3.5. Setting Up Command Waveform 6.3.6. Setting Up Second Order IIR Filter
7. About the Scaling of Feedback Signals x
7.1. Signal Sensing in Sigma-Delta ADCs 7.2. Signal Scaling in the Software of the Drive-On-Chip Design Example 7.3. Scale Factors for the Drive-On-Chip Design Example in the System Console Toolkit
8. Motor Control Software x
8.1. Viewing Motor Control Software Help Files 8.2. Software Application Configuration Files 8.3. Defining a New Motor or Encoder Type 8.4. SoC HPS Motor Control Software Project 8.5. Building the HPS Preloader
9. Functional Description of the Drive-On-Chip Design Example x
9.1. Processor Subsystem 9.2. Six-channel PWM Interface 9.3. DC Link Monitor 9.4. Drive System Monitor 9.5. Quadrature Encoder Interface 9.6. Sigma-Delta ADC Interface for Drive Axes 9.7. DC-DC Converter 9.8. Motor Control Modes 9.9. FOC Subsystem 9.10. FFTs 9.11. DEKF Technique for Battery Management 9.12. Signals 9.13. Registers
9.4. Drive System Monitor x
9.4.1. Drive System Monitor States for the Drive-On-Chip Design Example
9.6. Sigma-Delta ADC Interface for Drive Axes x
9.6.1. Offset Adjustment for Sigma-Delta ADC Interface
9.7. DC-DC Converter x
9.7.1. DC-DC Control Simulink Models 9.7.2. Sigma-Delta ADC Interface for DC-DC Converter
9.7.1. DC-DC Control Simulink Models x
9.7.1.1. DC-DC Control Block 9.7.1.2. Generating VHDL for the DSP Builder for Intel FPGAs Models for the DC-DC Converter
9.7.1.1. DC-DC Control Block x
9.7.1.1.1. DC-DC Model and VHDL Entity Signal Names and Data Format
9.9. FOC Subsystem x
9.9.1. DSP Builder for Intel FPGAs Model for the Drive-On-Chip Designs 9.9.2. Avalon Memory-Mapped Interface 9.9.3. About DSP Builder for Intel FPGAs 9.9.4. DSP Builder for Intel FPGAs Folding 9.9.5. DSP Builder for Intel FPGAs Model Resource Usage 9.9.6. DSP Builder for Intel FPGAs Design Guidelines 9.9.7. Generating VHDL for the DSP Builder Models for the Drive-On-Chip Reference Designs
9.10. FFTs x
9.10.1. Servo FFTs 9.10.2. Vibration Suppression 9.10.3. Command Waveform 9.10.4. IIR Filter 9.10.5. IIR Filter Tuning Parameters 9.10.6. IIR Filter Examples 9.10.7. Vibration Detection
9.10.1. Servo FFTs x
9.10.1.1. Running test_servofft.mdl
10. Achieving Timing Closure on a Motor Control Design x
10.1. Optimizing Motor Control Designs
1. About the Drive-On-Chip Design Example for Cyclone V Devices
2. Motor Control Boards
3. Drive-On-Chip Design Example for Cyclone V Devices Features
4. Getting Started
5. Building the Design
6. Debugging and Monitoring the Drive-On-Chip Design Example with System Console
7. About the Scaling of Feedback Signals
8. Motor Control Software
9. Functional Description of the Drive-On-Chip Design Example
10. Achieving Timing Closure on a Motor Control Design
11. Design Security Recommendations
12. Reference Documents for the Drive-on-Chip Design Example
13. Document Revision History for AN 669: Drive-on-Chip Reference Design

7.3. Scale Factors for the Drive-On-Chip Design Example in the System Console Toolkit

The design applies scale factors to signals in the system console toolkit for diagnostic display in human readable, physical units (e.g. volts, amps).
Table 9.  Scale Factors in System ConsoleThis table shows the scale factors that the GUI uses, based on the scaling of the motor phase currents as in Scaling of Motor Phase Current Samples.
Item Sigma Delta Scaling
Motor Phase Voltages 545 counts/A
DC Bus Voltage 545 counts/V
Input Voltage 895 counts/V
Input Current 252 counts/A
Inductor Current 717 counts/A
DC Bus Current 1638 counts/A
Motor Phase Currents 1.024 counts/mA
Table 10.  Scale Factors for Id and Iq in System ConsoleThe table shows that scaling of Id (requested and actual) and Iq (requested and actual) in the GUI is the same as the motor phase current scaling
Item Sigma Delta Scaling (counts/mA)
Id Direct Current 1.024
Iq Quadrature Current 1.024

SVM Voltage

The design calculates the maximum count of the PWM from the PWM clock frequency. The maximum count varies with the PWM clock frequency and sample rate and is (PWM frequency in Hz)/( (Sample rate) *1000). For example, with a PWM clock frequency of 300 MHz and a sample rate of 16 kHz the maximum count is 18,750.

Voltage demand signals for the PWM IP have a full-scale value equal to the maximum count, so setting the voltage demand to the maximum count value achieves 100% duty cycle and 100% of DC link voltage. Setting the voltage demand to 0 achieves 0% duty cycle and 0% of the DC link voltage. By convention, voltages for display purposes are centred around 0. For example, if the DC link voltage is 48 V voltage demand signals between 0 and maximum count map to 0 to +48 V outputs, but these signals are offset and show in System Console as -24 V to +24 V.

Using the above example of 300 MHz PWM and 16 kHz sample rate for the Tandem Motion-Power 48 V Board, in System Console:

Offset 18,750/2 = 9,375

Scaling 9,375/24 = 391

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