PCB Stackup Design Considerations for Intel® FPGAs

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ID 683883
Date 6/28/2017
Public
Document Table of Contents
Document Table of Contents x
1. PCB Stackup Design Considerations for Intel® FPGAs
1. PCB Stackup Design Considerations for Intel® FPGAs x
1.1. PCB Stackup Construction 1.2. Material Selection 1.3. Glass Transition Temperature 1.4. PCB Stackup Design 1.5. PCB Panelization 1.6. Conclusion 1.7. Specific Recommendations for Intel® FPGA Devices 1.8. References 1.9. Document Revision History
1.2. Material Selection x
1.2.1. Material Loss Considerations
1.2.1. Material Loss Considerations x
1.2.1.1. Relative Dielectric Constant 1.2.1.2. Loss Tangent 1.2.1.3. Fiberglass Weave Composition 1.2.1.4. Skin Effect
1.4. PCB Stackup Design x
1.4.1. Layer Count 1.4.2. Signal Layers 1.4.3. High Speed Signal Layer Planning 1.4.4. Power and Ground Layers 1.4.5. Power Plane and Capacitor Placement Strategy 1.4.6. Planar Capacitance and Spreading Inductance 1.4.7. Plane Layer Separation 1.4.8. Copper Weight 1.4.9. Hybrid Construction
1.4.5. Power Plane and Capacitor Placement Strategy x
1.4.5.1. General Rules for Capacitor and Power Plane Placement 1.4.5.2. Rules for Transceiver Power Plane Placement 1.4.5.3. Rules for High-Current Power Rails 1.4.5.4. Rules for PLL and Other Power Rails
1.7. Specific Recommendations for Intel® FPGA Devices x
1.7.1. Stratix® 10 Device Recommendations 1.7.2. Stratix® V Device Recommendations 1.7.3. Stratix IV Device Recommendations 1.7.4. Arria® 10 Device Recommendations 1.7.5. Arria® V Device Recommendations 1.7.6. Arria II Device Recommendations 1.7.7. Cyclone® 10 Device Recommendations 1.7.8. Cyclone® V Device Recommendations 1.7.9. Cyclone® IV Device Recommendations 1.7.10. Cyclone III Device Recommendations
1.7.1. Stratix® 10 Device Recommendations x
1.7.1.1. Stratix® 10 Device Family Power Plane Placement Example
1.7.2. Stratix® V Device Recommendations x
1.7.2.1. Stratix® V GX, GT, and GS Family Power Plane Placement Example 1.7.2.2. Stratix® V E Family Power Plane Placement Example 1.7.2.3. Stratix® V Transceiver Channel Breakout Recommendations
1.7.3. Stratix IV Device Recommendations x
1.7.3.1. Stratix IV GX and GT Family Power Plane Placement Example 1.7.3.2. Stratix IV E Family Power Plane Placement Example
1.7.4. Arria® 10 Device Recommendations x
1.7.4.1. Arria® 10 Device Family Power Plane Placement Example
1.7.5. Arria® V Device Recommendations x
1.7.5.1. Arria® V Device Family Power Plane Placement Example
1.7.6. Arria II Device Recommendations x
1.7.6.1. Arria II GX Family Power Plane Placement Example
1.7.7. Cyclone® 10 Device Recommendations x
1.7.7.1. Cyclone® 10 LP Device Family Power Plane Placement Example
1.7.8. Cyclone® V Device Recommendations x
1.7.8.1. Cyclone® V Device Family Power Plane Placement Example
1.7.9. Cyclone® IV Device Recommendations x
1.7.9.1. Cyclone® IV GX Family Power Plane Placement Example 1.7.9.2. Cyclone® IV E Family Power Plane Placement Example
1.7.10. Cyclone III Device Recommendations x
1.7.10.1. Cyclone III Family Power Plane Placement Example
1. PCB Stackup Design Considerations for Intel® FPGAs

1.3. Glass Transition Temperature

In addition to material loss contributions, the manufacturability of the PCB must also be considered. One parameter that can impact PCB manufacturability is the glass transition temperature (Tg).

All materials are subject to expansion and contraction as a result of temperature changes. The rate of expansion and contraction is determined by the material’s coefficient of thermal expansion (CTE). The glass transition temperature (Tg) is the knee point temperature at which the resin in the material begins to expand much faster than the expansion of the surrounding glass weave and copper. Ideally, the resin, glass, and copper in the PCB all have similar temperature coefficients so all three materials expand and contract together at a similar rate. However, at temperatures beyond Tg, the faster expansion of the resin increases the mechanical stress on the PCB structure. Because the copper and glass-weave are laminated together, they reinforce the PCB in the lateral X and Y direction. The resulting expansion is forced to take place mostly in the vertical Z direction. This rapid vertical expansion can over-stress via structures resulting in via fractures and even PCB delamination in severe cases if the expansion is excessive.

When choosing a material, ensure the Tg is high enough to withstand the expected manufacturing temperature cycles for both assembly and rework to ensure PCB manufacturing reliability. For restriction of hazardous substance (RoHS) compliant processes, reflow temperatures can sustain 240° C and even peak at 260° C. Work with the PCB manufacturer to ensure the selected material is appropriate for the targeted manufacturing process.

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